Mechanical Assembly refers to the process of assembling mechanical and electronic devices. Most of the machine parts are imported from various parts of the world and are assembled together to form a complete machine. For example, we have vehicles, aircrafts and many others. The activities involved in assembling may include threading inserts, fixing them by welding or using screw drivers into their place. Sometimes assembling requires fixing the two molded parts into a single unit. Engineering in Kenya has more articles
Such types of finishing operations usually require the transportation of component parts from the manufacturer to the assembling location and from the assembling location to the finishing place. Assembling also involves designing and creating variety collection of mechanical products; ranging from pump devices, airplanes parts to other industrial artificial organs. Mechanical engineers use nature science to create solutions for problems that may occur during the assembling process. Assembling of components is done for quite broad mechanical engineering fields including energy technology; biomedical engineering, thermodynamics, fluid mechanics, nanotechnology and other manufacturing industries.
Techniques used in Mechanical Assembly
Assembling is a strategic offer that helps an array of industries to minimize the expenditure by reducing transport costs and unnecessary delays for the parts. Some of the procedures used in Mechanical Assembly to assemble mechanical and electronic components include the Dukane ultrasonic welding and the insertion systems which provide various insertion processes such as height insertions and welding processes for plastics components. HIOS torque drivers which facilitate installation precision of screws and other devices that are specific to torque settings. Other unique applications and large runs require custom built heat stake systems. Other techniques include use of heat stake application for light pipe installation. Product customization consists of emblems installation, removal of plastics not required, and drilling holes in cases to be able to custom and install components. Subcomponents required for the installation includes latches, springs, magnets stamped metal sheets and Mylars.
Techniques used in Mechanical Assembly continued
Such industries specialize in assembling the machined cast, forged, stamped and extruded metal and plastic parts for industrial hardware, electronic devices, automotive markets, water supply devices and others. Importing these components from where they are molded and assembling them is very economical in terms of time and money. The components are manufactured at low cost and don’t require advanced mode of transportation and hence allows widening of the profit margins by the industries and also facilitate the industries to lay its focus in assembling of the complicated products. Most of these Mechanical Assembly industries assemble almost all the mechanical components ranging from gear sets and boxes, electrical and gas meters and others mechanical devices. These industries offer consultation services for the products especially in packaging. There has been a rise in production in most of European countries, this has made assembling industries to import components from inexpensive countries like China and assemble them at their countries this makes the entire cost of the commodity very low. Most of these mechanical assembly industries can assemble the medium and long productions at low cost and quick turnaround prototypes that are manufactured in a way they can satisfy the customer. The manufacturing logistics and the design facility facilitate consultation by customers to provide support to their customers.
University Mechanical Assembly Programs
Some engineering universities and colleges provide comprehensive educative programs with the certificates being awarded at the completion of the studies. They teach the engineers the principles of Mechanical Assembly. This way, they make the students learn the importance of mechanical industries and their impacts to a nation’s economy. They are also taught the activities carried out in the assembling industries, documentation process and their significance, how to take component part and recording of problems discovered during assembling process and how the problems can be resolved. The students are also taught how to write reports on how the components operate and their specific factors such as gear ratios and speeds. A Mechanical Assembly course gives one the tips and qualification for working at the assembling industries