Mechanical Repairs involves fixing of mechanical devices that have broken down, are out of order and routine maintenance to ensure the device is not faulty as well as practicing preventive maintenance. It can also be defined as all activities carried out on a device with the purpose of restoring it into a functioning state. These activities include the interaction between administrative management and conducting supervisions. Lack of proper maintenance of mechanical tools could put a company into great debts. Mechanical engineering entails use of various kinds of machines including the turbines, engines, aircrafts, vehicles, air conditioners and many other manufacturing processes that make our lives more comfortable. Engineering in Kenya has more articles.
The Introduction of Mechanical Repairs
These equipments are bound to experience failures which could be self induced or due to other factors such as power surge. Therefore, Mechanical Repairs will be required to restore them. When deciding on the mechanic to be reached, the manager should look for an established, trusted and a very experienced one. One should research and listen to other clients.
Secondly, one must have confidence that the job will be done on agreed time and within the budget framework. All misunderstandings must be cleared before the work is embarked on. If it will be necessary, one can sign up contract with the mechanical engineer consultants, stating the conditions which can bring about termination. This agreement should include other factors such as cost. It is important to follow the progress of the project.
The Importance of Mechanical Repairs
According to studies conducted in industries in the United States, it is evident that most of the equipment failures are self induced. About 30% to 50% of these self induced equipment failures are due to inadequately qualified personnel. 20% to 30% are those who are skilled but choose not to follow the best preventive maintenance. Another assessment conducted in state of Georgia indicated that about 90% of employees lacked basic concepts for mechanical maintenance. The managers often overlook the potential cost savings when the proper Mechanical Repairs are done. Some are still in denial that maintenance practices do have an impact on the performance of an organization.
However, it has been demonstrated that reduction of self induced equipment failures result to increased production, raising the profits margin. A good manager must seek a solution to solve the self induced equipment failures. Several features should be considered when conducting Mechanical Repairs. The steps include identifying the problems idea and concept then all the requirements necessary to realize the concept are defined. Besides, relevant information about the mechanical failure should be gathered. The mechanical repair is then carried out. The new and old workforce should then be trained on proper procedure of maintain the equipment.
Challenges in Mechanical Repairs
Common reasons why industries fail to follow Mechanical Repairs and maintenance practices include lack of qualified maintenance and repairs personnel. Therefore, the industrial employees fail to follow the maintenance procedures properly. The workforce also lack discipline and direction when performing preventive maintenance. Another reason could be lack of supportive management. The management would disregard the consequences of following the best procedure when doing repairs. Inadequately skilled workforce is also another factor and lastly conflicts between the management and individuals performing Mechanical Repairs. To overcome these challenges, one should write correct repair and maintenance procedures and be attached at specific computerized management systems. Secondly, there should be orientation of the new staff that should be coupled with training in proper tool management. The old employees should have refresher training on management of tools and equipment to minimize the Mechanical Repairs challenge.